Quick answer: On a standard 0.4mm nozzle, 0.2mm is the safe default layer height for nearly every material — PLA and PETG both run 0.1-0.3mm, ABS and ASA do best at a moderate 0.15-0.20mm, TPU tolerates a wider 0.16-0.30mm, and nylon sits at 0.15-0.25mm. The real ceiling and floor aren't material-specific, though — they're set by nozzle diameter: a max of roughly 75-80% and a minimum of about 25% of whatever nozzle is installed.

Layer height gets treated as a single slider — thinner for quality, thicker for speed — but the number that actually works depends on two things at once: the material in the spool and the nozzle bolted to the hotend. A 0.2mm layer that looks great in PLA can show visible shrinkage lines in ABS, and a layer height that’s perfectly fine on a 0.4mm nozzle will under-extrude badly if that same height gets used after swapping to a 0.2mm nozzle for detail work.

Layer height by material (0.4mm nozzle)

FilamentRangeSweet spotNote
PLA0.1-0.3mm0.2mmMost forgiving material in the lineup, tolerates the full range cleanly
PETG0.1-0.3mm0.20-0.25mmThinner layers can trap stringing residue between passes
ABS0.15-0.20mm0.18mmTaller layers make shrinkage and layer-separation more visible
ASA0.15-0.25mm0.2mmSame profile as ABS, slightly more tolerant of the top of the range
TPU0.16-0.30mm0.2mmFlexibility hides layer lines a rigid material would show
Nylon0.15-0.25mm0.2mmDry filament affects finish more than layer height does
Polycarbonate (PC)0.15-0.20mm0.2mmHighest elastic modulus measured at 0.2mm in published FDM material testing

Layer height, by the numbers

Why nozzle diameter sets the real limit, not the material

Every material range in the table above assumes a standard 0.4mm nozzle, because nozzle diameter — not filament type — is what actually caps how thin or thick a layer can go. The 75-80% maximum comes from how much material the nozzle opening can push out per pass before the bead loses its bond to the layer below; the 25% minimum comes from the opposite problem, where the nozzle rides too close to the previous layer and smears or under-extrudes instead of laying down a clean bead. Swap to a 0.2mm nozzle for fine detail work and that same 0.2mm layer height that was a comfortable mid-range choice on a 0.4mm nozzle becomes the absolute maximum — the material sweet spots above shift down with it.

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Strength vs. finish: why finer isn’t automatically better

A thinner layer height improves how curves and overhangs resolve and hides the visible stair-stepping on angled surfaces, but it doesn’t automatically make a part stronger. Each layer interface is also a potential failure point under load, and the settings that matter most for functional strength — wall count and infill percentage — sit outside the layer-height slider entirely, the same priority order covered in our 3D printer settings for functional parts research. Going extremely fine mostly buys print time against a diminishing cosmetic return, not structural gains.

Layer height, in one paragraph

Start at 0.2mm on a 0.4mm nozzle for any material — it’s the safe default across PLA, PETG, ASA, TPU, nylon, and PC alike. Drop toward 0.12-0.16mm only for models where fine surface detail is worth the added hours, and never push below roughly 25% of nozzle diameter or above 75-80% of it, since that’s where extrusion reliability breaks down regardless of what filament is loaded. If a print still needs finer detail than 0.4mm nozzle limits allow, swap the nozzle before chasing an unrealistically thin layer height.